Custom Yarn Sensor
At Fil Control, we understand that every textile machine manufacturer is unique, with specific needs and requirements. That’s why when you expect more than a standard product, we offer customized yarn sensors tailored to your exact specifications, ensuring optimal performance and seamless integration into your machines.
Expertise
Our know-how
With a group of more than 350 people and 7 productions facilities, we have our own internal capacity of production for wiring, cabling, electronic SMT and assembly processes, both manual and fully automated. Our R&D team is composed of high skills engineers in electronics, electrical, mechanics and manufacturing processes.
Our Services included
Project Expertise
How ?
Defining Your Needs
Our expert team of engineers and technicians works closely with you to understand your specific requirements. We listen attentively, analyze your challenges, and identify the critical parameters that your yarn sensors need to monitor and control. We consider factors such as mechanical characteristics, yarn type, yarn motion type, environment, planning and cost target among others.
Design and Development
Armed with a deep understanding of your needs, our skilled engineers embark on the design and development phase. This is where creativity and innovation come to life. Leveraging our extensive experience and cutting-edge technologies, we conceptualize and engineer a custom solution that precisely meets your requirements. We take pride in pushing the boundaries of what’s possible to deliver truly innovative yarn sensors.
Prototyping, Sampling and Testing
Once the design is finalized, we move on to the prototyping stage. Our state-of-the-art facilities and advanced manufacturing capabilities allow us to rapidly produce functional prototypes. These prototypes undergo rigorous testing in our specialized laboratories, ensuring that they meet the highest standards of performance, reliability, and accuracy. We leave no room for compromise when it comes to delivering exceptional quality.
Pilot run and Validation
During this phase, we collaborate closely with you, seeking your valuable feedback and insights. We value your expertise and understand the importance of fine-tuning the customized yarn sensors to align perfectly with your specific machine requirements. Through iterative refinement and validation processes, we ensure that the final product surpasses your expectations and performs flawlessly.
Mass Production and Delivery
With the design, prototyping, and validation stages successfully completed, we seamlessly transition to mass production. Our efficient manufacturing processes, coupled with strict quality control measures, guarantee consistent and reliable production. Once manufactured, your customized yarn sensors are carefully packaged and promptly delivered, ensuring smooth integration into your textile machines.
Project Expertise
Business case: CFD
The CFD is a product developed for RIETER ICBT for its exclusive use.
It consists of an automatic yarn-cutter and a capacitive detector of wire. Operating conditions require that the movement of the guillotine be complete to guarantee the cut, with a sufficient release to ensure that the guillotine will not be blocked, nor slowed down or deviated from its trajectory. The time of pneumatic feeding must be in connection with the air flow, and the time of displacement of the guillotine must be 50 ms ± 10 ms.
Ready to start a new project ?
